Custom Aluminum Extrusions
Engineered for Production-Scale Projects
We design, prototype, and manufacture precision aluminum profiles for contractors, manufacturers, and commercial applications across the United States.
Built for Production & Project-Scale Work
We specialize in custom aluminum extrusion for production runs, commercial builds, and repeat manufacturing programs. If you're looking for single-piece or very small retail quantities, we may not be the right fit.
Our focus is scalable manufacturing solutions that require consistency, engineering support, and repeatability.
A manufacturing partner — not a catalog reseller.
From custom die creation through finished, kitted parts on your dock — one vertically integrated supplier.
Custom design & engineering
In-house engineering support from concept through die creation and DFM review.
Production-scale capacity
Built for repeat manufacturing programs, commercial builds, and high-volume runs.
Factory-direct pricing
Mill-direct structure with no broker margin stack — priced for production economics.
Nationwide fulfillment
Distribution across U.S. regions with reliable lead times to all 50 states.
A structured process,
built for B2B buyers.
From your first drawing to scheduled production deliveries — a clear, low-friction path managed by a dedicated estimator and project engineer.
Submit drawings or specs
Send PDFs, DWG/DXF, takeoffs, or a written scope. NDAs available on request.
Engineering review
Our team reviews the profile for manufacturability and optimizes for cost & performance.
Prototype (optional)
First-article samples and pilot runs to validate fit, finish, and tolerances before production.
Production & delivery
Scheduled production with finishing, fabrication, kitting, and freight to your site.
Custom Aluminum Extrusion Capabilities
Full vertical integration — extrusion, finishing, fabrication, and logistics, under one program.
Custom profiles & die creation
New dies, tooling re-runs, and proprietary profile development.
Architectural & structural systems
Spec-grade extrusions for envelope, framing, and load-bearing assemblies.
Anodized, powder-coat, mill finish
Class I/II anodize, AAMA 2604/2605 powder, woodgrain, and custom colors.
Fabrication services
Cutting, punching, drilling, CNC machining, welding, and sub-assembly.
High-volume & repeat runs
Production scheduling, blanket POs, and inventory programs for OEMs.
Engineering support
DFM review, tolerance analysis, and stress/load consultation.
When the project is hard,
we're the team to call.
Aluminum Ave is more than an extrusion supplier. We're an engineering and problem-solving partner for architects, manufacturers, fabricators, contractors, and commercial builders tackling complex envelope, façade, and product-development challenges.
Our in-house design and engineering team works directly with you to develop completely custom aluminum extrusion solutions — new profiles, attachment systems, rainscreen assemblies, custom trim, and architectural details engineered around your exact conditions, performance requirements, and manufacturing constraints.
- Custom extrusion design & die development
- Architectural consultation for complex façades
- Rainscreen system development
- Custom attachment & mounting systems
- Manufacturing optimization & DFM review
- Performance-driven, fabrication-friendly profiles
Custom extrusion design
Brand-new profiles, attachment systems, and architectural details that don't yet exist on the market — engineered around your project's exact constraints.
Installation inefficiencies
Re-engineer profiles, clips, and fastening methods to cut field labor, simplify sequencing, and make the system fabrication-friendly.
Water & rainscreen management
Pressure-equalized rainscreen development, drainage paths, weep design, and wet-seal vs dry-joint façade strategy.
Thermal movement & performance
Expansion-joint detailing, thermal-break integration, and continuous-insulation coordination for high-performance envelopes.
Structural & wind-load concerns
DFM review, section optimization, and engineered attachment systems sized to project-specific wind pressures and live loads.
Manufacturing bottlenecks
Tooling consolidation, profile splits, alloy and temper guidance, and finishing strategy that unlock production capacity.
From concept to production — we collaborate with you to engineer aluminum systems that don't exist anywhere else.
The right fit, by design.
Our programs are structured around buyers who value engineering depth, repeatable quality, and consistent supply.
- Contractors managing commercial projects
- Manufacturers producing repeat components
- Architects designing systems at scale
- OEMs and product developers
- One-off hobby projects
- Single-piece retail orders
- Very low-quantity custom runs without project context
Not sure if your project fits? Submit your drawings and our team will tell you honestly within 24–48 hours.
Where our extrusions show up.
Common end-uses for the profiles, systems, and assemblies we manufacture. Browse for spec details and engineering data.
Architectural Wall Systems
Cladding, rainscreen & feature walls
Exterior Cladding
ACM, plate & extruded panel systems
Architectural Framing
Window walls, storefront & curtain wall
Soffit & Ceiling Systems
Linear extrusions and panel grids
Slat Wall & Screens
Architectural slat & louver assemblies
Railing & Guardrail
Code-compliant extruded systems
Pergola & Shade Structures
Engineered louver & blade systems
PTAC Louvers
Custom extruded louvers for high-rise & multifamily
Solar Racking & Mounting
Rails, clamps & purlins for utility-scale solar
EV Charging Infrastructure
Bollards, canopies & cable management
Data Center Systems
Cable tray, containment & rack frames
Buy America Aluminum
BABA, FHWA & IRA compliant material
Custom Industrial Profiles
OEM components & repeat production
ACM Attachment Systems
Wet-seal & dry-joint rainscreen systems
Stock & Mill-Direct Extrusions
Standard profiles, ready to ship
One supplier.
Every kind of builder.
From single-family pergolas to 40-story envelope packages, Aluminum Ave supports the full spectrum of teams who specify, fabricate, and install architectural aluminum.
General Contractors
Project-ready aluminum systems with the lead times, takeoff support, and jobsite logistics GCs need to keep schedules tight.
Architects & Designers
Spec-grade systems engineered to AAMA, AA, and ASTM standards. Custom extrusion design support from concept through CD set.
Real Estate Developers
A single-source supplier for envelope, balcony, ceiling, and outdoor systems across multifamily, hospitality, and mixed-use programs.
Fabricators & OEM
Mill-direct extrusion, machining, and powder coating capacity for fabricators building enclosures, frames, and OEM assemblies.
Trusted by GCs, architects, and developers across the country.
"Aluminum Ave shipped a 40,000 sq ft rainscreen package on a 9-week schedule that nobody else would touch. Submittals were clean, panels were labeled by elevation. They saved the project."
"We've specified their extruded sunshades on three resort projects now. Tight tolerances, finish consistency between runs, and an estimating team that actually reads the spec."
"As a GC running multifamily across four states, having one number to call for cladding, railings, and balconies is the difference. Pricing has been the most competitive we've seen."
A national leader in architectural aluminum.
We supply the systems behind some of the country's most demanding commercial, multifamily, and high-end residential projects — backed by U.S. manufacturing, in-house engineering, and a logistics network built for the construction calendar.
Mill-direct manufacturing
From extrusion through finishing under one roof — no margin stack, no broker chain.
Spec-grade compliance
AAMA, AA, and ASTM-tested systems engineered for U.S. building codes.
Nationwide logistics
Distribution out of multiple regions. Most metros see 1–3 day delivery.
Built for the field
Labeled, kitted, and palletized for fast installation. Submittals in days, not weeks.
Get a Custom Aluminum Extrusion Quote in 24–48 Hours.
Send drawings, specs, or a written scope. A dedicated estimator will respond with pricing, lead time, and engineering feedback.
- Custom dies & repeat production runs
- Upload PDF, DWG/DXF, takeoffs or specs
- Factory-direct pricing & program terms
- Nationwide shipping, all 50 states